Injection Molding Analysis and Consultant

บริการวิเคราะห์และให้คำปรึกษางานฉีดพลาสติก โดย Moldflow Certified Engineer

Our Moldflow Analysis Capabilities

Part Filling

Fill+Pack Optimization

Cool+Fill+Pack+Warp

Root Cause analysis & Problem Solving 

Special Simulation

Optimum Process Conditions

Injection Molding Simulation Services Details

Part Filling

Analysis Results listed :

  • Fill time and Flow pattern
  • Gate size and location
  • Injection pressure
  • Clamping force
  • Shear rate / Shear stress
  • Flow front temperature
  • Risk to Short shot
  • Hesitation
  • Weld line and Air trap
Part dimension (mm) Analysis method Working Day(s) Range of cost (THB)
Small Part < 150 mm
BEM (Boundary Element Method)
0.5 - 1
4,999 – 8,000
Big Part > 150 mm
BEM (Boundary Element Method)
0.5 - 1
8,000 – 10,000

Fill+Pack Optimization

Analysis Results listed :

  • Part filling analysis
  • Filling and Packing optimization
  • The best gate location (recommendation)
  • Gate type / Gate size / Runner balance
  • Gate Freeze Time
  • Frozen layer fraction
  • Sink mark
  • Volumetric shrinkage
  • VP switch point (Speed to Pressure)
Part dimension (mm) Analysis method Working Day(s) Range of cost (THB)
Small Part < 150 mm
BEM (Boundary Element Method)
1 - 2
10,000 – 15,000
Big Part > 150 mm
BEM (Boundary Element Method)
1 - 2
15,000 – 20,000

Cool+Fill+Pack+Warp

Analysis Results listed :

  • Part filling analysis
  • Fill+Pack optimization
  • Core / Cavity surface temperature
  • Coolant temperature
  • Flow rate / Pressure on each circuit
  • Cooling time
  • Warpage results
  • Recommended injection machine
  • Estimate cycle time
Part dimension (mm) Analysis method Working Day(s) Range of cost (THB)
Small Part < 150 mm
BEM (Boundary Element Method)
2 - 3
20,000 – 30,000
Big Part > 150 mm
BEM (Boundary Element Method)
2 - 3
30,000 – 45,000

Root Cause & Problem Solving

Analysis Results listed :

  • Cool+Fill+Pack+Warp analysis
  • Evaluate the CAD model quality
  • Evaluate the injection molding parameter was used in real-world
  • Professional apply the real-world to Moldflow software
  • Evaluate the analysis result
  • Investigate the phenomenon of the problems
  • Initiative an idea/solutions and investigate problems
  • Implement solutions from analysis to real process
Part dimension (mm) Analysis method Working Day(s) Range of cost (THB)
Small Part < 150 mm
BEM (Boundary Element Method)
Case by Case
Case by Case
Big Part > 150 mm
BEM (Boundary Element Method)
Case by Case
Case by Case
Small Part < 150 mm
FEM (Finite Element Method)
Case by Case
Case by Case
Big Part > 150 mm
FEM (Finite Element Method)
Case by Case
Case by Case

Special Simulation

The specialized molding processes, simulate a wide range of plastic injection molding

Analysis Results listed :

  • 2K simulation with 2 types of plastic
  • Gas assisted injection molding determine the gas entrance the plastic volume prior the gas and optimize the gas channel design.
  • ICM; Injection Compression Molding simulate the injection molding
  • ICM ; Core back to solve filling pattern and achieve specify thickness
  • Birefringent simulation to predict the optical performance.
  • Simulate the Micro-Cellular injection molding (MuCell from Trexel, Inc.)
Part dimension (mm) Analysis method Working Day(s) Range of cost (THB)
Small Part < 150 mm
BEM (Boundary Element Method)
Case by Case
Case by Case
Big Part > 150 mm
BEM (Boundary Element Method)
Case by Case
Case by Case

Optimum Process Conditions

Analysis Results listed :

  • Cool+Fill+Pack+Warp analysis
  • Check plastic melt temperature
  • Check surface mold temperature
  • Ensure turbulence flow
  • VP switch point
  • Recommended injection machine
  • Estimate cycle time
  • The injection molding condition for the real process
Part dimension (mm) Analysis method Working Day(s) Range of cost (THB)
Small Part < 150 mm
BEM (Boundary Element Method)
Case by Case
Case by Case
Big Part > 150 mm
BEM (Boundary Element Method)
Case by Case
Case by Case

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