Injection Molding Analysis and Consultant
บริการวิเคราะห์และให้คำปรึกษางานฉีดพลาสติก โดย Moldflow Certified Engineer
Our Moldflow Analysis Capabilities
Injection Molding Simulation Services Details
Part Filling
Analysis Results listed :
- Fill time and Flow pattern
- Gate size and location
- Injection pressure
- Clamping force
- Shear rate / Shear stress
- Flow front temperature
- Risk to Short shot
- Hesitation
- Weld line and Air trap
| Part dimension (mm) | Analysis method | Working Day(s) | Range of cost (THB) |
|---|---|---|---|
|
Small Part < 150 mm
|
BEM (Boundary Element Method)
|
0.5 - 1
|
4,999 – 8,000
|
|
Big Part > 150 mm |
BEM (Boundary Element Method)
|
0.5 - 1 |
8,000 – 10,000 |
Fill+Pack Optimization
Analysis Results listed :
- Part filling analysis
- Filling and Packing optimization
- The best gate location (recommendation)
- Gate type / Gate size / Runner balance
- Gate Freeze Time
- Frozen layer fraction
- Sink mark
- Volumetric shrinkage
- VP switch point (Speed to Pressure)
| Part dimension (mm) | Analysis method | Working Day(s) | Range of cost (THB) |
|---|---|---|---|
|
Small Part < 150 mm
|
BEM (Boundary Element Method)
|
1 - 2
|
10,000 – 15,000
|
|
Big Part > 150 mm |
BEM (Boundary Element Method)
|
1 - 2 |
15,000 – 20,000 |
Cool+Fill+Pack+Warp
Analysis Results listed :
- Part filling analysis
- Fill+Pack optimization
- Core / Cavity surface temperature
- Coolant temperature
- Flow rate / Pressure on each circuit
- Cooling time
- Warpage results
- Recommended injection machine
- Estimate cycle time
| Part dimension (mm) | Analysis method | Working Day(s) | Range of cost (THB) |
|---|---|---|---|
|
Small Part < 150 mm
|
BEM (Boundary Element Method)
|
2 - 3
|
20,000 – 30,000
|
|
Big Part > 150 mm |
BEM (Boundary Element Method)
|
2 - 3 |
30,000 – 45,000 |
Root Cause & Problem Solving
Analysis Results listed :
- Cool+Fill+Pack+Warp analysis
- Evaluate the CAD model quality
- Evaluate the injection molding parameter was used in real-world
- Professional apply the real-world to Moldflow software
- Evaluate the analysis result
- Investigate the phenomenon of the problems
- Initiative an idea/solutions and investigate problems
- Implement solutions from analysis to real process
| Part dimension (mm) | Analysis method | Working Day(s) | Range of cost (THB) |
|---|---|---|---|
|
Small Part < 150 mm
|
BEM (Boundary Element Method)
|
Case by Case
|
Case by Case
|
|
Big Part > 150 mm |
BEM (Boundary Element Method)
|
Case by Case
|
Case by Case
|
|
Small Part < 150 mm
|
FEM (Finite Element Method)
|
Case by Case
|
Case by Case
|
|
Big Part > 150 mm
|
FEM (Finite Element Method)
|
Case by Case
|
Case by Case
|
Special Simulation
The specialized molding processes, simulate a wide range of plastic injection molding
Analysis Results listed :
- 2K simulation with 2 types of plastic
- Gas assisted injection molding determine the gas entrance the plastic volume prior the gas and optimize the gas channel design.
- ICM; Injection Compression Molding simulate the injection molding
- ICM ; Core back to solve filling pattern and achieve specify thickness
- Birefringent simulation to predict the optical performance.
- Simulate the Micro-Cellular injection molding (MuCell from Trexel, Inc.)
| Part dimension (mm) | Analysis method | Working Day(s) | Range of cost (THB) |
|---|---|---|---|
|
Small Part < 150 mm
|
BEM (Boundary Element Method)
|
Case by Case
|
Case by Case
|
|
Big Part > 150 mm |
BEM (Boundary Element Method)
|
Case by Case
|
Case by Case
|
Optimum Process Conditions
Analysis Results listed :
- Cool+Fill+Pack+Warp analysis
- Check plastic melt temperature
- Check surface mold temperature
- Ensure turbulence flow
- VP switch point
- Recommended injection machine
- Estimate cycle time
- The injection molding condition for the real process
| Part dimension (mm) | Analysis method | Working Day(s) | Range of cost (THB) |
|---|---|---|---|
|
Small Part < 150 mm
|
BEM (Boundary Element Method)
|
Case by Case
|
Case by Case
|
|
Big Part > 150 mm |
BEM (Boundary Element Method)
|
Case by Case
|
Case by Case
|